ERW steel pipe/tube making machine
ERW steel pipe/tube making machine, the process is unwinding the steel coil and make the head and tail of the coil butt-welded in the strips preparation section. Then the strips fed into accumulator and pulled out of the accumulator at a constant speed passed through the unit. Next, the strip is formed into an open tube in the forming unit. After that, it is welded to a straight welded tube by solid-state high-frequency welding method, then to removal of external burrs and water cooling.
Round tubes, square and rectangular tubes are sizing and shaping in the sizing unit. After sizing, the tube is straightened by turkey-head and then cut to the required length by the flying saw. The fixed length tubes are rapidly carried away from the flying saw through the run-out table and pushed into the table for inspection. This production line meets the production requirements for square tubes, rectangular tubes and round tubes.
ERW pipe machine is a special equipment for production of straight seam welded tube used in metallurgy, construction, transportation, machinery, vehicles and other industries. It uses cold rolled and hot rolled strip as raw material to produce the required specifications of round, square and rectangle tubes through cold roll forming and high frequency welding. It adopts “W” Forming process in the forming process with advantages of making the force more reasonable and the deformation of the material of each rack of the unit is more perfect. The remarkable features of the whole unit is fast, efficient, time-saving, and labor-saving and the unit features is high strength and strong rigidity.
GEIT group can supply various range of ERW steel tube machine to satisfied different requirements for pipe size and shapes.
Work flow of ERW pipe mill:Uncoiling - Shearing and End welding – Material Cage - Forming - Welding – Cleaning - Cooling - Sizing - Flying saw cutting – Run out table - Pipe collecting - Packing
Here is the running machine for customer reference:
The main components of ERW pipe mill
1. Double station uncoiler
2. Shear and butt-welder device
3. Accumulator
4. Forming and sizing machine
5. Computer flying saw
6. Table roller, Stand
7. Packer
8. Solid-state HF
9. Welding section
10. Motor driven
11. Run-out table
12. Tooling rollers
Services of GEIT group
1. Guarantee period: The guarantee period is one year starting from delivery, which is in the conditions of correct operation. (Natural disasters or factors which can't forced by human are excluded)
2. Detail Engineering
Layout and General Arrangement drawing
Foundation Layout drawing
Operation and Maintenance Instructions3. Training
During Installation and commissioning of the equipment, our engineers shall provide the training to buyer's workers to operate and maintain the equipment. Additional training can be provided on request.
Foundation construction, electrical works, and civil engineering;
Electrical wire, mechanical tubes, water tubes between machines;
Lubricating oil, recirculation oil, gear box oil, recirculation cooling water;
Safety equipments and non-standard safety items;
Testing material;
Engineering service required at the Buyer's site.
Next: End-facing and chamfering machine